Magnesium ingot wani muhimmin karfe ne da ake amfani dashi a sararin samaniya, masana'antar kera motoci, kera kayan lantarki da sauran fagage. Tare da ci gaba da ci gaban kimiyya da fasaha da karuwar buƙatu, tsarin samar da ingots na magnesium ya kuma sami wasu sabbin abubuwa da haɓakawa don biyan buƙatun kasuwa. Wannan labarin zai gabatar da tsarin samar da ingots na magnesium da kuma mahimmancin wasu fasaha na fasaha ga masana'antar magnesium.
Tsarin samar da ingot na Magnesium
Magnesium karfe ne mara nauyi wanda tsarin samar da shi yawanci ya ƙunshi matakai masu zuwa:
1. Haƙar ma'adinai: Babban ma'adinan magnesium shine magnesite, wanda galibi yana cikin ɓawon ƙasa. Haƙar ma'adinai yawanci ya ƙunshi matakai kamar hakar ma'adinai, murƙushe tama, da leaching don samun tama mai ɗauke da magnesium.
2. Tsarin gyare-gyare: Fitar da magnesium mai tsafta daga ma'adinan magnesium yana buƙatar matakan tsaftacewa. Hanyoyin da aka fi sani sune tsarin Pidgeon da electrolysis.
1). Tsarin Pidgeon: Wannan hanya ce ta rage zafi wanda ya ƙunshi rage ma'adinin magnesium tare da kwal a yanayin zafi don samun ƙarancin magnesium mai tsabta. Wannan hanya har yanzu ana amfani da ita sosai a wasu wurare, amma tana cin makamashi mai yawa kuma tana samar da samfuran da ya kamata a zubar dasu.
2). Electrolysis: Electrolysis wata hanya ce ta zamani wacce ke samun tsaftataccen magnesium ta hanyar yin amfani da gishirin magnesium. Wannan hanya, yawanci ana yin ta a cikin masu amfani da lantarki, tana buƙatar ƙarancin amfani da makamashi kuma tana samar da ƙarancin samfuran. Electrolysis yana ƙara zama sananne a cikin masana'antar magnesium.
3. Alloy Preparation: Magnesium alloys Ana buƙatar a mafi yawan aikace-aikace saboda tsarkin magnesium yana da ƙarancin injina. Shirye-shiryen kayan aikin magnesium yawanci ya haɗa da haɗawa da magnesium mai tsafta tare da sauran abubuwa masu haɗawa kamar aluminum, zinc, manganese, da sauransu don samun halayen aikin da ake so.
4. Simintin gyare-gyare da gyare-gyare: Yawancin lokaci ana jefa alloys a cikin ruwa mai ruwa zuwa cikin ingots ko wasu sifofi, sannan a kula da zafi da injin don biyan bukatun aikace-aikace daban-daban.
5. Gudanar da inganci: A cikin dukan tsarin samarwa, kula da inganci yana da mahimmanci. Ta hanyar nazarin sinadarai, microscopy metallographic da sauran hanyoyin, muna tabbatar da cewa ingancin samfurin ƙarshe ya dace da ka'idoji.
Fasahar kirkire-kirkire ce ke haifar da habakar masana'antar magnesium
A cikin 'yan shekarun nan, masana'antar magnesium sun sami ci gaba mai girma, godiya ga aikace-aikacen fasaha na zamani:
1. Fasahar zafin jiki mai zafi: Sabbin fasahar lantarki mai zafin jiki na sa samar da magnesium zalla mai inganci da kare muhalli. Wannan tsarin yana rage ƙarfin da ake buƙata don electrolysis kuma yana rage sawun carbon.
2. Sabbin alluran magnesium: Masu bincike sun ci gaba da samar da sabbin kayan aikin magnesium don biyan bukatun fage daban-daban. Waɗannan allunan suna ba da ƙarfi mafi girma, juriya na lalata da kaddarorin nauyi kuma ana amfani da su sosai a yankuna kamar masana'antar kera motoci, sararin samaniya da masana'antar kayan lantarki.
3. Tattalin arzikin madauwari: Har ila yau, masana'antar magnesium tana samun bunkasuwa ta hanya mai dorewa, tana bin ka'idojin tattalin arziki madauwari da mai da hankali kan sake amfani da albarkatu da amfani da sharar gida don rage dogaro ga albarkatun kasa.
4. Fasahar bugu ta 3D: Fasahar bugu ta 3D tana bullowa a fagen masana'antu, kuma ana amfani da kayan magnesium sosai wajen buga 3D. Wannan fasahar tana ba da damar kera sassa masu siffa mai rikitarwa, inganta haɓakar samarwa.
5. Automation da fasaha mai wayo: Yin amfani da kayan aiki na atomatik da fasahar kere kere yana sa samar da magnesium ya fi dacewa da sarrafawa, yana rage faruwar kurakuran mutane.
Gabaɗaya, tsarin samar da magnesium ingots yana ci gaba da haɓaka, kuma sabbin fasahohi suna haifar da haɓakar wannan masana'antar. Yayin da buƙatu ke girma da haɓaka fasaha, magnesium zai ci gaba da taka muhimmiyar rawa a fannoni da yawa, yana ba da gudummawa ga ci gaban masana'antu da fasaha na zamani. A sa'i daya kuma, masana'antar tana aiki tukuru don rage tasirin muhalli da kuma samun ci gaba mai dorewa.
